Smart Search 



Title of the article

ANALYSIS OF APPLICATION OF COMPLEX-ALLOYED STEELS FOR GEAR WHEELS OF CAREER DUMP TRUCKS

Authors

RUDENKO Sergei P., Ph. D. in Eng., Leading Researcher, Joint Institute of Mechanical Engineering of the National Academy of Sciences of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

SANDOMIRSKY Sergei G., D. Sc. in Eng., Assoc. Prof., Head of the Laboratory of Metallurgy in Mechanical Engineering, Joint Institute of Mechanical Engineering of the National Academy of Sciences of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

VALKO Aleksandr L., Senior Researcher, Joint Institute of Mechanical Engineering of the National Academy of Sciences of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

SHYSHKO Sergei A., Deputy Designer General, OJSC “BELAZ” — Management Company of Holding “BELAZ-HOLDING”, Zhodino, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

KARPOVICH Peter G., Head of the Design-Engineering Department, OJSC “BELAZ” — Management Company of Holding “BELAZ-HOLDING”, Zhodino, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

In the section TECHNOLOGICAL MECHANICS
Year 2018 Issue 2 Pages 55–61
Type of article RAR Index UDK 621.833 Index BBK  
Abstract

Results of bench tests of gearwheels from steels 18KhGN2МFB, 20KhN3МА and 20Kh2N4А are considered. The reasons of premature failure of gear wheels at the forced modes loading are established. Laws of formation of mechanical properties on thickness of the strengthened layer for conditions of bench tests and operation are established. Efficiency of application of a settlement method of an estimation of a resource of the gear wheels is shown. The method considers heterogeneity of an intense condition and mechanical characteristics of strengthened layers of teeth, in comparison with natural bench tests.

Keywords

gear wheels, complex-alloyed steels, bench tests

  You can access full text version of the article.
Bibliography
  • Tesker E.I. Sovremennye metody rascheta i povysheniya nesushchey sposobnosti poverkhnostno-uprochnennykh zubchatykh peredach transmissiy i privodov [Modern methods of calculation and increase of carrying capacity of the facehardened tooth gears of transmissions and drives]. Moscow, Mashinostroenie Publ., 2011. 434 p.
  • Rudenko S.P., Valko A.L. Kontaktnaya ustalost zubchatykh koles transmissiy energonasyshchennykh mashin [Contact fatigue of transmissions gearwheels of high-energy machines]. Minsk, Belaruskaya navuka Publ., 2014. 126 p.
  • Supov A.V., Kanev V.P., Odesskiy P.D. Metallovedenie i termicheskaya obrabotka stali i chuguna: Sprav. T. 3. Termicheskaya i termomekhanicheskaya obrabotka stali i chuguna [Metallurgy and heat treatment of steel and pig iron. Vol. 3. Thermal and thermomechanical machining of steel and pig iron]. Moscow, Intermet Inzhiniring Publ., 2007. 920 p.
  • Rudenko S.P. Raschet resursa zubchatykh koles transmissiy energonasyshchennykh mashin s uchetom kachestva khimikotermicheskogo uprochneniya [Calculation of the resource of high-loaded gears car transmissions taking into account quality chemical heat hardening]. Mekhanika mashin, mekhanizmov i materialov [Mechanics of machines, mechanisms and materials], 2010, no. 4, pp. 58–60.
  • Rudenko S.P., Kuzmenkov O.V., Shipko A.A., Valko A.L. Raschet resursa zubchatykh koles transmissiy (GearProg) [Account of a resource of tooth gears of transmissions (GearProg)]. The Certificate on official registration of the computer program, no. С20130054, 2013.
  • Rudenko S.P., Valko A.L. Osobennosti rascheta zubchatykh koles transmissiy na glubinnuyu kontaktnuyu vynoslivost [Features of account of tooth gears of transmissions on deepseated contact endurance]. Vestnik mashinostroeniya [Herald of mechanical engineering], 2015, no. 11, pp. 5–7.
  • Kompyuternaya programma “Raschet prokalivaemosti konstruktsionnykh staley (H-Steel)” [The computer program “Account of a hardness penetration of a structural steel (H-Steel)”]. The Certificate on official registration of the computer program, no. С20150109, 2013.
  • Menshikova T.Ya., Povar V.I. Vysokoprochnaya tsementuemaya stal dlya tyazhelonagruzhennykh detaley mashin [Highstrength cemented steel for heavy-duty machine components]. Metallovedenie i termicheskaya obrabotka metallov [Physical metallurgy and heat treatment of metals], 1988, no. 6, pp. 17–19.
  • Teldekov V.A., Merilova E.A., Shevchuk V.P. Kompleksnolegirovannaya stal dlya tyazhelonagruzhennykh tsementuemykh zubchatykh koles [Complex alloyed steel for high-tensional case-hardening tooth gears]. Metallovedenie i termicheskaya obrabotka metallov [Physical metallurgy and heat treatment of metals], 1987, no. 5, pp. 21–26.
  • Shishko A.S., Moiseenko V.I., Sidorenko A.G. Povyshenie resursa krupnogabaritnykh zubchatykh koles s ispolzovaniem novykh staley [Raise of a resource of large-sized tooth gears with use of new steels]. Trudy OIM NAN Belarusi “Aktualnye voprosy mashinovedeniya” [Proc. of the Joint Institute of Mechanical Engineering of the NAS of Belarus “Topical Issues of Mechanical Engineering”], 2017, no. 6, pp. 219–225.
  • Rudenko S.P., Valko A.L., Shipko A.A. Povyshenie ekspluatatsionnykh kharakteristik zubchatykh koles karernykh samosvalov posredstvom optimizatsii rezhimov khimikotermicheskoy obrabotki [Raise of operational characteristics of gears of career dump trucks by means of optimization of regimes of chemical heat treatment]. Lite i metallurgiya [Foundry production and metallurgy], 2013, no. 2, pp. 110–114.
  • Rudenko S.P., Shipko A.A., Valko A.L. Vybor marki stali dlya vysokonapryazhennykh zubchatykh koles transmissiy [Selection of steel grades for high-tension transmission gear wheels]. Avtomobilnaya promyshlennost [Automotive Industry], 2013, no. 8, pp. 33–36.
  • Rudenko S.P., Valko A.L. Razrabotka rezhimov khimikotermicheskoy obrabotki zubchatykh koles iz ekonomno legirovannoy stali [Development of modes of chemical and thermal treatment of gear wheels from sparingly alloyed steel]. Mekhanika mashin, mekhanizmov i materialov [Mechanics of machines, mechanisms and materials], 2017, no. 2, pp. 34–38.