Smart Search 



Title of the article DETERMINISTIC ANALYTICAL MODEL OF RESISTANCE TO DEEP CONTACT FATIGUE OF A STRESSED MATERIAL
Authors

RUDENKO Sergei P., Ph. D. in Eng., Leading Researcher of the Laboratory of Metallurgy in Mechanical Engineering, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

SANDOMIRSKI Sergei G., D. Sc. in Eng., Assoc. Prof., Head of the Laboratory of Metallurgy in Mechanical Engineering, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

In the section MECHANICAL ENGINEERING MATERIALS AND TECHNOLOGIES
Year 2021
Issue 3(56)
Pages 52–60
Type of article RAR
Index UDK 621.78
DOI https://doi.org/10.46864/1995-0470-2021-3-56-52-60
Abstract The stress state of the surface layer in the contact zone of the mating teeth of cylindrical gears is considered. It is shown that under contact loading, the stress state of the surface layer is inhomogeneous and changes with the distance from the surface. It is established that the value of the equivalent tangential stresses does not depend on the standard size of the gears, but is determined by the surface contact stresses σH. Moreover, the depth of occurrence of the maximum equivalent tangential stresses depends on the gear modulus (the reduced radius of curvature of the mating surfaces of the teeth) and, to a lesser extent, on the surface contact stresses σH. The inhomogeneity of the stress state and the structural characteristics of the diffusion layers of surface-hardened gears is a prerequisite for the appearance of critical zones in them, in which fatigue processes of contact failure can originate and develop. A deterministic analytical model of the resistance to deep contact fatigue of hardened tooth surfaces is proposed, based on determining the service life of the gear before the appearance of progressive deep contact chipping of the active tooth surfaces with a regulated variation of the microhardness values in different zones of the diffusion layer.
Keywords gears, surface hardening, stress state of the surface layer, inhomogeneity, analytical model
  You can access full text version of the article.
Bibliography
  1. Andozhskiy V.D. Raschet zubev na kontaktnuyu prochnost [Calculation of teeth for contact strength]. Raschet zubchatykh peredach [Calculation of gears], 1955, ch. 5 (in Russ.).
  2. Petrusevich A.I. Kachestvo poverkhnosti i prochnost materialov pri kontaktnykh napryazheniyakh [Surface quality and strength of materials under contact stresses]. Moscow, AN SSSR Publ., 1946 (in Russ.).
  3. Chasovnikov L.D. Peredachi zatsepleniem [Toothed gears]. Moscow, Mashinostroenie Publ., 1969. 496 p. (in Russ.).
  4. Kudryavtsev V.N. Detali mashin [Machine parts]. Leningrad, Mashinostroenie Publ., 1980. 464 p. (in Russ.).
  5. Rudenko S.P., Valko A.L. Kontaktnaya ustalost zubchatykh koles transmissiy energonasyshchennykh mashin [Contact fatigue of power transmission gears of energy saturated machine]. Minsk, Belaruskaya navuka Publ., 2014. 126 p. (in Russ.).
  6. Galper R.R. Kontaktnaya prochnost vysokoskorostnykh zubchatykh peredach s poverkhnostnym uprochneniem [Contact strength of high-speed gears with surface hardening]. Moscow, LDNTP Publ., 1964. 54 p. (in Russ.).
  7. Tesker E.I. Sovremennye metody rascheta i povysheniya nesushchey sposobnosti poverkhnostno uprochnennykh zubchatykh peredach transmissiy i privodov [Modern methods of calculating and increasing the load-bearing capacity of surface-hardened gears of transmissions and drives]. Moscow, Mashinostroenie Publ., 2011. 434 p. (in Russ.).
  8. Kudryavtsev V.N., et al. O metodakh otsenki nesushchey sposobnosti tsilindricheskikh zubchatykh peredach [On methods for assessing the bearing capacity of cylindrical gears]. Vestnik mashinostroeniya, 1989, no. 9, pp. 29–36 (in Russ.).
  9. Rudenko S.P., Valko A.L. Soprotivlenie kontaktnoy ustalosti tsementovannykh zubchatykh koles iz khromonikelevykh staley [Contact fatigue resistance of cemented gears made of chromium-nickel steels]. Metallovedenie i termicheskaya obrabotka metallov, 2017, no 1, pp. 58–62 (in Russ.).
  10. Reduktory energeticheskikh mashin [Reducers of power machines]. Leningrad, Mashinostroenie. Leningradskoe otdelenie Publ., 1985. 232 p. (in Russ.).
  11. Ponomarev S.D., et al. Raschet na prochnost v mashinostroenii. T. 2. Nekotorye zadachi prikladnoy teorii uprugosti, raschety za predelami uprugosti, raschety na polzuchest [Calculation of strength in mechanical engineering. Vol. 2. Some problems of the applied theory of elasticity, calculations beyond the limits of elasticity, creep calculations]. Moscow, Mashgiz Publ., 1958. 974 p. (in Russ).
  12. Saverin M.M. Kontaktnaya prochnost materiala v usloviyakh odnovremennogo deystviya normalnoy i kasatelnoy nagruzki [Contact strength of the material under conditions of simultaneous action of normal and tangential loads]. Moscow, Mashgiz Publ., 1946. 149 p. (in Russ.).
  13. Petrusevich A.I. Kontaktnaya prochnost detaley mashin [Contact strength of machine parts]. Moscow, Mashinostroenie Publ., 1970. 64 p. (in Russ.).
  14. Tsitovich I.S., Kanonik I.V., Vavulo V.A. Transmissii avtomobiley [Car transmissions]. Minsk, Nauka i tekhnika Publ., 1979. 256 p. (in Russ.).
  15. Grishkevich A.I., Busel B.U., Butusov G.F., Vavulo V.A., Kanonik I.V. Proektirovanie transmissiy avtomobiley [Designing car transmissions]. Moscow, Mashinostroenie Publ., 1984. 272 p. (in Russ.).